After watching the two sisters leave, Xu Zhenming went to the light factory.
The noise in the light workshop is very loud, and the workers in the riveting and welding workshop are busy cutting, grinding, assembling and welding workpieces.Seeing this scene, he frowned and shook his head.
Coming to the side of the riveting workers who were forming the pair, Xu Zhenming stopped everyone."Stop! You didn't follow the programmed process! Stop and rework!" He commanded with a serious expression.
The squad leader who led the shift was an old worker in the machine repair shop, and he didn't understand it after hearing this sentence.He has been engaged in riveting for more than 20 years, and he has never done so.Hearing that his operation method was wrong, he was very unconvinced and looked at Xu Zhenming with surprise.Although he didn't say anything, he didn't agree with it in his heart!
"There are requirements on the assembly process: before all the workpieces are assembled by electric welding, the working surface to be welded must be polished with a grinder to reveal the true color of the steel. Why did not do this?"
Xu Zhenming asked the monitor with a serious expression.
"Mr Xu, that would waste time! I have been engaged in riveting for more than 20 years, and I have always operated like this!"
The monitor answered Xu Zhenming with a surprised expression.
He didn't understand the principle of the process document written by Xu Zhenming, so he disapproved.Because of this welding process, even in the welding of some very important workpieces, there is no such requirement!
Seeing the expression of this old colleague, Xu Zhenming slightly suppressed his unhappiness.
Can't fire all the workers!
They must instill the correct concept into their heads.
Getting angry will not solve the problem!
Manufacturing companies need to train their own high-quality employees!
Thinking of this, he calmed down and said with a serious expression: "My welding process is synchronized with the welding processes of major international companies such as SMS Siemag in Germany, Danili in Italy, and Nippon Steel in RB. You can’t understand that. Normal! However, everyone must follow my craftsmanship and don't make any claims!"
"Oh!"
Hearing these words, the workers and the monitor were very surprised.
The three metallurgical equipment companies mentioned in Xu Zhenming's words are the three most famous metallurgical equipment suppliers in the world.Nan'an Iron and Steel Group once introduced their company's products, and it is said to have spent a lot of foreign exchange!
"Foreigners' products turned out to be this kind of welding process, no wonder the price is higher!"
"What is the beauty of this welding process?"
The workers couldn't help it anymore and were talking in a low voice.
"Everyone knows that steel will rust when exposed to the air, right?" Xu Zhenming asked everyone at this time.
This is a question of common sense!Everyone knew, so they nodded.
Seeing this scene, Xu Zhenming told everyone patiently: So there is an oxide film on the surface of the workpiece.If it is not polished and the oxide layer is removed, the welding strength of the weld will be affected, which will definitely affect the service life of the equipment!
These words tell the difference between imported products and domestic products, and the principle is also very simple.Everyone can hear and understand, so they nodded.
"Boss Xiao Xu! When you say this, I finally figure it out! But if we follow this welding process, our output will be affected!"
At this time, the leader of the class was talking with a wry smile.
"Your output has not been affected! The labor hours I have set for you are very high! The company's output will be reduced! However, our Yiming company does not care about these. Because our company is preparing to make fine products, it will widen the gap with other domestic manufacturers! There is a gap to reduce the number of competitors!"
Xu Zhenming waved his hand and told everyone not to panic.
"Boutique?"
At this moment, the fat guy Zhang Gui just came up and exclaimed in a fuss.
When the workers on the scene heard this new term, they all looked at Xu Zhenming in surprise, their eyes full of surprise."I have heard of qualified products and brand-name products, but I have never heard of such words as boutique products!" They all thought.
"The boutique is the second stage of "Product Theory" that I personally summarized!"
Seeing that everyone looked like this, Xu Zhenming still patiently explained.He explained his "Product Theory" to everyone:
In Xu Zhenming's view, products that meet the national specifications and drawing design requirements can only be regarded as qualified products, which are the first stage; products that are manufactured with strict requirements and have a more exquisite appearance can be regarded as fine products and are the second stage; Only products with high-quality products can be regarded as domestic famous-brand products, which is the third stage; products that do the best in every process and occupy an important position in the world can be regarded as international famous-brand products, which is the fourth stage!
"It seems that we are all frogs at the bottom of the well!"
After hearing these words, the workers couldn't help whispering.They all measured it according to the rules set by Xu Zhenming, and found that their process level was barely enough to be considered a qualified product manufacturing process!
"Moreover! Your welding process is also wrong. You didn't wrap the corners of the workpiece, the arc was wrong, and the joint of the two welds was raised too high, like a big bump!"
Seeing everyone thinking, Xu Zhenming picked up a welded workpiece and told everyone.
"Hemming", "arc" and "joint" are all folk terms for welding.All the riveting and welders present can understand.However, after hearing Xu Zhenming's words, the welders present were very upset.They are all experienced welder technicians, how can they not understand welding.
However, Xu Zhenming is not talking about the internal quality of the weld, but the appearance quality of the workpiece weld.Immediately, he asked an old electric welder to start welding a matched workpiece according to his instructions.
Xu Zhenming didn't let the master craftsman start welding from the corner of the workpiece according to his habit, but started from the middle of a weld.According to Xu Zhenming's request, the master had been welding without stopping, making a circle around the corner and then connecting it to the original arc starting position.
After this operation, the beauty of the weld surface of the entire workpiece has been greatly improved!
"This operation is much better!"
"The wrap around the corner is also beautiful!"
"Welding speed is not affected, just a bit uncomfortable!"
After seeing this situation, all the worker masters started talking in a low voice.They were all convinced by Xu Zhenming, and they spoke compliments.
Workers are like this, admire the high-level and despise the low-level.This group of riveting welders knew that Xu Zhenming was a fitter, but in the bottom of my heart, they were not convinced by a fitter to direct the riveting operation.
If you can't hold them technically, they will definitely gossip about you behind your back, and make fun of you for not pretending to understand, the layman directs the insider!
Xu Zhenming was born as a worker, and he is very clear about the mental activities of these workers.Therefore, he spent so much time teaching them, turning their old ideas and concepts around, and preparing for the improvement of Yiming's product manufacturing philosophy and product manufacturing standards.
Zhang Gui was going to have an urgent consultation with Xu Zhenming.
After seeing this scene, he was already stunned. Both small eyes stared at Xu Zhenming, and he said in his heart: "My dear! The little brother is so good at riveting this piece! It seems that I have to take time. You have all studied, or you will be eliminated by society!"
At this time, Sun Ziliang, the deputy factory manager in charge of production management, walked over from another workshop.He frowned and reported: "Boss Xiao Xu! At the same time we make CNC machine transformation, computer embroidery machine and computer engraving machine, it is too late for the cutting of our riveting workshop!"
"Yes, yes! I happen to want to give feedback on this too!" Zhang Gui reacted, and nodded uncontrollably.
Hearing the report of the two of them, Xu Zhenming decided to check the situation in the workshop where the material was being cut.Not long after, the three came to the cutting workshop.
The blanking workshop is located in the sun shed in the middle of the two workshops. At this time, it is smoggy. Fortunately, the ventilation is better so that it will not affect the health of workers.
In recent years, CNC flame cutting machines have not been popularized. All steel plates are cut by shearing machines, semi-automatic flame cutting machines, or manual flame cutting.
The cutting speed of the shearing machine is the fastest, but it can only cut rectangular workpieces with a small thickness; the semi-automatic flame cutting machine, called "Little Turtle" in the folks, has good speed, but it can only cut square rectangular workpieces.
Manual flame cutting is the process of cutting materials. The master riveter can cut various special-shaped workpieces by using a ruler, squares and various tools to set out first and then manually gas-cut.However, the speed is too slow and the cut of the workpiece is not good-looking.
Seeing a dozen riveting welders busy, the work efficiency is not very good.Xu Zhenming was also very anxious, and said to Zhang Gui next to him: "Brother, you temporarily stop working! Let's make a CNC flame cutting machine for personal use, and the cutting speed will be three or four times the current rate!"
"CNC flame cutting machine?"
After hearing this, Sun Ziliang and Zhang Gui were both shocked.The two of them have little knowledge and don't know this equipment yet.
"The principle of the CNC flame cutting machine and the computer cutting machine are the same, except that the blade is changed to a flame cutting blade. Use a propane blade or an acetylene blade to cut the steel plate!"
Seeing the shock of the two of them, Xu Zhenming patiently explained the principle of the CNC flame cutting machine to them.This kind of equipment has become very popular abroad. Large domestic machinery factories use imported goods, and a piece of equipment costs more than 300,000 yuan.
"There is a market for this kind of equipment! If we manufacture in large quantities, we will definitely get the head start!"
After listening to Xu Zhenming's introduction, Sun Ziliang excitedly offered suggestions.
Fatty Zhang Gui is the same, both small eyes narrowed into a slit, and he kept nodding his head.
"Hey!"
Seeing the excitement of the two of them, Xu Zhenming sighed and shook his head.He also knew that this kind of product was very good, and it was a necessary tool equipment in later machinery factories.However, because of the high cost of this equipment, the current domestic market is not as big as imagined!
However, in order to improve the production capacity and intelligence of Yiming's manufacturing equipment, it is necessary to make one or two such CNC flame cutting machines for personal use.
When the capacity of domestic equipment is improved, add a plasma cutting head to this CNC flame cutting machine, which is a CNC plasma cutting machine; add a laser cutting head, which is a CNC laser cutting machine; replace with a waterjet cutting head , This equipment is a CNC waterjet cutting machine!
In the eyes of Xu Zhenming, an expert in intelligent equipment manufacturing, the CNC cutting machine is as simple as it is, not as unpredictable as the promotional materials boast!
Thinking of this, he smiled and said to the fat Zhang Gui: "Brother, I will be able to design the drawings in two days! After you receive the drawings, arrange for someone to process the rails and other spare parts of the CNC flame cutting machine on the gantry milling machine in the machine repair shop. . We strive to start the final assembly in five days!"
"Okay!"
Fatty Zhang Gui winked and accepted the order arrangement.
Hearing that the speed of product development is so fast, Sun Tzuliang, who was by the side, involuntarily raised a thumb.
He knows that Xu Zhenming's level is high, and the new high-tech products of Yiming Company are emerging like a blowout, one after another.He is a little numb!
While Xu Zhenming and others were discussing how to improve Yiming's manufacturing capacity, He Hongjun, who was responsible for after-sales service in Suning's second-hand machine tool market, walked in.
Logically, they should stay with the customer for another three days, and they don’t know why they returned to the company early!
After watching the two sisters leave, Xu Zhenming went to the light factory.
The noise in the light workshop is very loud, and the workers in the riveting and welding workshop are busy cutting, grinding, assembling and welding workpieces.Seeing this scene, he frowned and shook his head.
Coming to the side of the riveting workers who were forming the pair, Xu Zhenming stopped everyone."Stop! You didn't follow the programmed process! Stop and rework!" He commanded with a serious expression.
The squad leader who led the shift was an old worker in the machine repair shop, and he didn't understand it after hearing this sentence.He has been engaged in riveting for more than 20 years, and he has never done so.Hearing that his operation method was wrong, he was very unconvinced and looked at Xu Zhenming with surprise.Although he didn't say anything, he didn't agree with it in his heart!
"There are requirements on the assembly process: before all the workpieces are assembled by electric welding, the working surface to be welded must be polished with a grinder to reveal the true color of the steel. Why did not do this?"
Xu Zhenming asked the monitor with a serious expression.
"Mr Xu, that would waste time! I have been engaged in riveting for more than 20 years, and I have always operated like this!"
The monitor answered Xu Zhenming with a surprised expression.
He didn't understand the principle of the process document written by Xu Zhenming, so he disapproved.Because of this welding process, even in the welding of some very important workpieces, there is no such requirement!
Seeing the expression of this old colleague, Xu Zhenming slightly suppressed his unhappiness.
Can't fire all the workers!
They must instill the correct concept into their heads.
Getting angry will not solve the problem!
Manufacturing companies need to train their own high-quality employees!
Thinking of this, he calmed down and said with a serious expression: "My welding process is synchronized with the welding processes of major international companies such as SMS Siemag in Germany, Danili in Italy, and Nippon Steel in RB. You can’t understand that. Normal! However, everyone must follow my craftsmanship and don't make any claims!"
"Oh!"
Hearing these words, the workers and the monitor were very surprised.
The three metallurgical equipment companies mentioned in Xu Zhenming's words are the three most famous metallurgical equipment suppliers in the world.Nan'an Iron and Steel Group once introduced their company's products, and it is said to have spent a lot of foreign exchange!
"Foreigners' products turned out to be this kind of welding process, no wonder the price is higher!"
"What is the beauty of this welding process?"
The workers couldn't help it anymore and were talking in a low voice.
"Everyone knows that steel will rust when exposed to the air, right?" Xu Zhenming asked everyone at this time.
This is a question of common sense!Everyone knew, so they nodded.
Seeing this scene, Xu Zhenming told everyone patiently: So there is an oxide film on the surface of the workpiece.If it is not polished and the oxide layer is removed, the welding strength of the weld will be affected, which will definitely affect the service life of the equipment!
These words tell the difference between imported products and domestic products, and the principle is also very simple.Everyone can hear and understand, so they nodded.
"Boss Xiao Xu! When you say this, I finally figure it out! But if we follow this welding process, our output will be affected!"
At this time, the leader of the class was talking with a wry smile.
"Your output has not been affected! The labor hours I have set for you are very high! The company's output will be reduced! However, our Yiming company does not care about these. Because our company is preparing to make fine products, it will widen the gap with other domestic manufacturers! There is a gap to reduce the number of competitors!"
Xu Zhenming waved his hand and told everyone not to panic.
"Boutique?"
At this moment, the fat guy Zhang Gui just came up and exclaimed in a fuss.
When the workers on the scene heard this new term, they all looked at Xu Zhenming in surprise, their eyes full of surprise."I have heard of qualified products and brand-name products, but I have never heard of such words as boutique products!" They all thought.
"The boutique is the second stage of "Product Theory" that I personally summarized!"
Seeing that everyone looked like this, Xu Zhenming still patiently explained.He explained his "Product Theory" to everyone:
In Xu Zhenming's view, products that meet the national specifications and drawing design requirements can only be regarded as qualified products, which are the first stage; products that are manufactured with strict requirements and have a more exquisite appearance can be regarded as fine products and are the second stage; Only products with high-quality products can be regarded as domestic famous-brand products, which is the third stage; products that do the best in every process and occupy an important position in the world can be regarded as international famous-brand products, which is the fourth stage!
"It seems that we are all frogs at the bottom of the well!"
After hearing these words, the workers couldn't help whispering.They all measured it according to the rules set by Xu Zhenming, and found that their process level was barely enough to be considered a qualified product manufacturing process!
"Moreover! Your welding process is also wrong. You didn't wrap the corners of the workpiece, the arc was wrong, and the joint of the two welds was raised too high, like a big bump!"
Seeing everyone thinking, Xu Zhenming picked up a welded workpiece and told everyone.
"Hemming", "arc" and "joint" are all folk terms for welding.All the riveting and welders present can understand.However, after hearing Xu Zhenming's words, the welders present were very upset.They are all experienced welder technicians, how can they not understand welding.
However, Xu Zhenming is not talking about the internal quality of the weld, but the appearance quality of the workpiece weld.Immediately, he asked an old electric welder to start welding a matched workpiece according to his instructions.
Xu Zhenming didn't let the master craftsman start welding from the corner of the workpiece according to his habit, but started from the middle of a weld.According to Xu Zhenming's request, the master had been welding without stopping, making a circle around the corner and then connecting it to the original arc starting position.
After this operation, the beauty of the weld surface of the entire workpiece has been greatly improved!
"This operation is much better!"
"The wrap around the corner is also beautiful!"
"Welding speed is not affected, just a bit uncomfortable!"
After seeing this situation, all the worker masters started talking in a low voice.They were all convinced by Xu Zhenming, and they spoke compliments.
Workers are like this, admire the high-level and despise the low-level.This group of riveting welders knew that Xu Zhenming was a fitter, but in the bottom of my heart, they were not convinced by a fitter to direct the riveting operation.
If you can't hold them technically, they will definitely gossip about you behind your back, and make fun of you for not pretending to understand, the layman directs the insider!
Xu Zhenming was born as a worker, and he is very clear about the mental activities of these workers.Therefore, he spent so much time teaching them, turning their old ideas and concepts around, and preparing for the improvement of Yiming's product manufacturing philosophy and product manufacturing standards.
Zhang Gui was going to have an urgent consultation with Xu Zhenming.
After seeing this scene, he was already stunned. Both small eyes stared at Xu Zhenming, and he said in his heart: "My dear! The little brother is so good at riveting this piece! It seems that I have to take time. You have all studied, or you will be eliminated by society!"
At this time, Sun Ziliang, the deputy factory manager in charge of production management, walked over from another workshop.He frowned and reported: "Boss Xiao Xu! At the same time we make CNC machine transformation, computer embroidery machine and computer engraving machine, it is too late for the cutting of our riveting workshop!"
"Yes, yes! I happen to want to give feedback on this too!" Zhang Gui reacted, and nodded uncontrollably.
Hearing the report of the two of them, Xu Zhenming decided to check the situation in the workshop where the material was being cut.Not long after, the three came to the cutting workshop.
The blanking workshop is located in the sun shed in the middle of the two workshops. At this time, it is smoggy. Fortunately, the ventilation is better so that it will not affect the health of workers.
In recent years, CNC flame cutting machines have not been popularized. All steel plates are cut by shearing machines, semi-automatic flame cutting machines, or manual flame cutting.
The cutting speed of the shearing machine is the fastest, but it can only cut rectangular workpieces with a small thickness; the semi-automatic flame cutting machine, called "Little Turtle" in the folks, has good speed, but it can only cut square rectangular workpieces.
Manual flame cutting is the process of cutting materials. The master riveter can cut various special-shaped workpieces by using a ruler, squares and various tools to set out first and then manually gas-cut.However, the speed is too slow and the cut of the workpiece is not good-looking.
Seeing a dozen riveting welders busy, the work efficiency is not very good.Xu Zhenming was also very anxious, and said to Zhang Gui next to him: "Brother, you temporarily stop working! Let's make a CNC flame cutting machine for personal use, and the cutting speed will be three or four times the current rate!"
"CNC flame cutting machine?"
After hearing this, Sun Ziliang and Zhang Gui were both shocked.The two of them have little knowledge and don't know this equipment yet.
"The principle of the CNC flame cutting machine and the computer cutting machine are the same, except that the blade is changed to a flame cutting blade. Use a propane blade or an acetylene blade to cut the steel plate!"
Seeing the shock of the two of them, Xu Zhenming patiently explained the principle of the CNC flame cutting machine to them.This kind of equipment has become very popular abroad. Large domestic machinery factories use imported goods, and a piece of equipment costs more than 300,000 yuan.
"There is a market for this kind of equipment! If we manufacture in large quantities, we will definitely get the head start!"
After listening to Xu Zhenming's introduction, Sun Ziliang excitedly offered suggestions.
Fatty Zhang Gui is the same, both small eyes narrowed into a slit, and he kept nodding his head.
"Hey!"
Seeing the excitement of the two of them, Xu Zhenming sighed and shook his head.He also knew that this kind of product was very good, and it was a necessary tool equipment in later machinery factories.However, because of the high cost of this equipment, the current domestic market is not as big as imagined!
However, in order to improve the production capacity and intelligence of Yiming's manufacturing equipment, it is necessary to make one or two such CNC flame cutting machines for personal use.
When the capacity of domestic equipment is improved, add a plasma cutting head to this CNC flame cutting machine, which is a CNC plasma cutting machine; add a laser cutting head, which is a CNC laser cutting machine; replace with a waterjet cutting head , This equipment is a CNC waterjet cutting machine!
In the eyes of Xu Zhenming, an expert in intelligent equipment manufacturing, the CNC cutting machine is as simple as it is, not as unpredictable as the promotional materials boast!
Thinking of this, he smiled and said to the fat Zhang Gui: "Brother, I will be able to design the drawings in two days! After you receive the drawings, arrange for someone to process the rails and other spare parts of the CNC flame cutting machine on the gantry milling machine in the machine repair shop. . We strive to start the final assembly in five days!"
"Okay!"
Fatty Zhang Gui winked and accepted the order arrangement.
Hearing that the speed of product development is so fast, Sun Tzuliang, who was by the side, involuntarily raised a thumb.
He knows that Xu Zhenming's level is high, and the new high-tech products of Yiming Company are emerging like a blowout, one after another.He is a little numb!
While Xu Zhenming and others were discussing how to improve Yiming's manufacturing capacity, He Hongjun, who was responsible for after-sales service in Suning's second-hand machine tool market, walked in.
Logically, they should stay with the customer for another three days, and they don’t know why they returned to the company early!
